Case Study

Port Gregory Garnet

Operational forecasting and global logistics integration, aligning production, maintenance and export delivery into a single performance framework.

CLIENT

GMA Garnet Pty Ltd

COMMODITY

Garnet processing and export

Location

Western Australia

FOCUS

Operational forecasting & logistics

PROJECT OVERVIEW
The Challenge

  • Throughput constraints and quality compliance pressures.
  • Inventory inefficiencies and storage cost escalation.
  • Production-to-port misalignment impacting export reliability.

Our Engagement

  • Developed structured production and budget forecasting models.
  • Integrated maintenance and availability optimisation.
  • Aligned shipping schedules with production outputs.

Our Approach

  • Optimised separation efficiency and plant utilisation.
  • Redesigned storage and inventory strategy.
  • Embedded performance governance and reporting tools.
COMMERCIAL IMPACT
Commercial Impact

  • ~95% plant availability achieved.
  • Storage costs reduced by ~20%.
  • Maintenance expenditure reduced ~27% below budget.
  • Uninterrupted global export delivery maintained.
Results
Outcome

  • Embedded sustained operational reliability.
  • Strengthened production-to-export integration.
  • Improved cost-per-tonne performance.
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